How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

GlaStar Wing Spar Tips

There is quite a bit of manufacturing tolerance in the spar assemblies. My aft spar was a good .10" shorter than it should have...
Strut drilling jig

Tips for Installing and Drilling the GlaStar Wing Struts

Trim the fuselage cutouts for spars a little more than you think you need to. Pin and bolt the spars to the cage; slide...
GlaStar air induction filter

Air Induction Injection Filter

Tom Lempicke submitted this tip about the GlaStar's air induction filter for a fuel-injected engine. One of the things we are up against in putting...

GlaStar Wing Folding

For a taildragger, folding the wing is an accident waiting to happen. Mess up and you will damage the airplane like I did. I...

Wrap School

I have found that wrapping the airplane can be quite frustrating but I’m learning a lot. I've been testing 3M 1080 wrap and the Avery...
aluminum sheet

Aluminum Skin Protective Plastic

While building and storing the various pieces of your GlaStar it is advisable to leave the white protective coating on the skin sections as...
GlaStar electric trim installation

GlaStar Electric Elevator Trim

The major benefit electric trim gives in my opinion (if you put the switch on the stick) is that it keeps the main flight...
McFarlane Vernier Assist Controls

Vernier-Assist Throttle Control

I struggled with the ACS throttle control cable on N11YM for the first 82 hours. I had two issues: The throttle control was too...

Fillers

Every Glasair and GlaStar kit contains plastic bags of the white powders (guaranteed to raise the suspicions of any DEA agent!) that we know...
GlaStar Rudder

GlaStar Rudder Installation Tips

Marking the rudder spar rivet line: When I set the rivet line on the spar, I ran a taut string under the top and...