Flush Riveting Tips

The GlaStar is not typically built with flush rivets, but some builders are using them anyway. This does not improve aerodynamics, but helps if...

Windshield Installation “Bush Fix” When Clecos Run Out

At one point during the installation of our windshield it became clear that we needed an additional wingnut cleco - the windshield simply wasn't conforming to the shape of the fuselage joggle as well as expected. We had exhausted our supply of wingnut clecos, so what were we to do?
GlaStar wing jig

GlaStar and Sportsman Wing Jig Tips

Building the wing jig: I made my jig so that both wings could be built back to back. I made mirror images of the...
Sportsman top deck. Photo: Zach Chase, Fibertech Composites

GlaStar Top Deck Installation Tips

Lifting eye slots: when laying out the dimensions for the lifting eye slots in the top deck, be sure to make an inside measurement...

Converting from On-Off to an Andair Fuel Valve

For anyone that has the original, on-off, fuel valve, and might be thinking of changing to a newer style valve, here’s a brief overview...

GlaStar Elevator Stop Plate Installation Tips

DON'T do it like the manual says! The drawings show the stop plate mounted below the elevator bellcrank with the spacer pack modified to...

GlaStar Hauler

I am in the process of relocating to New Mexico from Arizona and since my project is on its landing gear, moving the airframe...
GlaStar air induction filter

Air Induction Injection Filter

Tom Lempicke submitted this tip about the GlaStar's air induction filter for a fuel-injected engine. One of the things we are up against in putting...