How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

GlaStar waterline level reference

Tips for GlaStar Waterline Marking

Water level: When marking your waterline on the fuselage or leveling it to install the gear, don't use S-H's string method. Make a water...
Muffler shroud

Easy Muffler Shroud

This is an easy way to make a mold for a muffler shroud layup. I pegged a board which I clamped to the table of...

Fiberglassing Tips

Working with fiberglass and resin is as much art as it is science. As builders gain confidence and get used to working with fiberglass,...

Measuring Catalyst

Submitted by Art Chard - Glasair FT When using an eye dropper to measure catalyst, hold the eye dropper vertically. If it is held horizontally...

Switching from Hartzell Blended Airfoil to a Trailblazer Propeller

I changed the propeller on my Sportsman from a 74” Hartzell Blended Airfoil (HC-C2YR-1BFP/F7497) to 76” Trailblazer composite (HC-C2YR-1NX/NG8301-7X1). These are my learnings and first...

Windshield Installation “Bush Fix” When Clecos Run Out

At one point during the installation of our windshield it became clear that we needed an additional wingnut cleco - the windshield simply wasn't conforming to the shape of the fuselage joggle as well as expected. We had exhausted our supply of wingnut clecos, so what were we to do?
Wing ribs

Making Your Own Ribs

Making ribs is a simple process not requiring more than what is found in a standard wood shop. You will need a oak form...
rivet gun

Riveting Tips

Dimples: Those cute little depressions around the rivet heads that occur when riveting light skins are almost impossible to avoid. They are caused by...