How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

Cake Frosting Applicator for Applying Resin/Mill Fiber Mix Warning

I recently heard a great suggestion for applying the resin/mill fiber mixture to the rib and spar tops of wings, stabilizers, rudders, etc. The...
Zach Chase window installation videos

New Window Installation Videos by Zach Chase

Zach Chase of Fibertech Composites has been the go-to man when it comes to assembling the Glastar and Sportsman airplanes. His one day of...
GlaStar air induction filter

Air Induction Injection Filter

Tom Lempicke submitted this tip about the GlaStar's air induction filter for a fuel-injected engine. One of the things we are up against in putting...

GlaStar Wing Folding

For a taildragger, folding the wing is an accident waiting to happen. Mess up and you will damage the airplane like I did. I...
GlaStar window installation

GlaStar and Sportsman Window Installation Tips

Installing the Windows: A friend suggested a new way of locating the plexiglass panes in the windows and doors of the Glastar. Window with...

White Powders of Fiberglass Construction

Every Glasair and GlaStar kit contains plastic bags of the white powders (guaranteed to raise the suspicions of any DEA agent!) that we know...
Wiring through the nose ribs. Photo: Russ Beers.

Planning for Wiring Runs in the Wings

Tips are great when you read them before you go down the wrong path. Here are a few that could save you some headache...
glastar kit fuselage

General Tips for GlaStar Fuselage Construction

Bicycle hooks: Don't use bicycle hooks to hold up the fuselage cage! When you put some weight on them, they will straighten out and...

Cool Tools

A while back I was asked how I was getting so much done on my plane in a short period of time. Naturally I...
Superior XP-400 piston. Top two are compression rings and the bottom is the oil control ring.

Engine Break-in

Break-in of an engine refers primarily to the initial phase of operation in which the piston rings will "seat" against the cylinder walls. Run-in refers...