Home GlaStar & Sportsman How to & Builder Tips

How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

GlaStar window installation

GlaStar and Sportsman Window Installation Tips

Installing the Windows: A friend suggested a new way of locating the plexiglass panes in the windows and doors of the Glastar. Window with...
Cooling baffles

Baffles Reduce Cylinder Temperatures

This is a technical tip for the cylinder baffling modifications we’ve come up with for the IO-360 and IO-375 engines. The windows in front...

Sportsman Transfer Pump Filters

I installed fuel filters between my tip tanks and Facet transfer pumps after one pump failed due to FOD. Facet specifies a 74 micron filter...
GlaStar COM antenna placement forward of bulkhead B

GlaStar Antenna Installation Tips

Transponder ground plane: Make your aluminum ground plane for your transponder as large as possible for effective use. I placed mine under the pilot's...

Cool Tools

A while back I was asked how I was getting so much done on my plane in a short period of time. Naturally I...
glastar kit delivered in driveway

New Builder?

So you just bought an airplane kit. Congratulations! That big crate is on it's way. Yikes! Now what? You'll be glad to know you're not alone. There...
GlaStar air induction filter

Air Induction Injection Filter

Tom Lempicke submitted this tip about the GlaStar's air induction filter for a fuel-injected engine. One of the things we are up against in putting...
nutplate

Nutplate Installation

Dimpling nut plates: It can be difficult to dimple the nut plates. One of our A&Ps came up with a trick for not dimpling the...

The Zen of Riveting

Most amateur builders think that riveting is just "plain riveting." You put the rivet in the hole, press the rivet against the metal with...

Effective Low-cost Solutions

Omar and I were sharing how nice it is to find low cost solutions that are effective and I mentioned a few things I...