O-360, fixed pitch, Van's induction system and baffling. Photo: Martin Baumer

GlaStar Baffling Tips

Baffling: I used the Vans's RV-6 intake, carb air box, and baffling. I find them to work well and efficiently. I did have a...
O-360, fixed pitch, Van's induction system and baffling. Photo: Martin Baumer

GlaStar Air Induction Tips

Air induction placement: Place your air induction NACA scoop on the lower left side of the cowling. In tuft testing, this area had straight...
Wing ribs

Making Your Own Ribs

Making ribs is a simple process not requiring more than what is found in a standard wood shop. You will need a oak form...

Cake Frosting Applicator for Applying Resin/Mill Fiber Mix Warning

I recently heard a great suggestion for applying the resin/mill fiber mixture to the rib and spar tops of wings, stabilizers, rudders, etc. The...
GlaStar - drilling the flap skin doublers

GlaStar Aileron and Flap Installation Tips

Whilst many have been at Oshkosh enjoying themselves, I have been doing likewise checking out my first wing in preparation for riveting on the...
GlaStar COM antenna placement forward of bulkhead B

GlaStar Antenna Installation Tips

Transponder ground plane: Make your aluminum ground plane for your transponder as large as possible for effective use. I placed mine under the pilot's...
Finished GlaStar cowl. Photo: Dustin Paulson

GlaStar Cowling Installation Tips

Cowling installation: The Lycoming cowling instructions say that you need to have the prop and spinner installed before you attempt to install the cowling....
Top deck installation. Photo: Zach Chase/FiberTech Composites

Finish Glass Work Tips

Glassing the top on: When glassing the tail of the top deck to the aft part of the fuselage there is a problem area....
GlaStar fuselage assembly jig

GlaStar Fuselage Assembly Tips

Step 27: If your kit includes the upper shell attach fittings pre-made with all holes predrilled, as mine did, when doing the final installation,...

Fiberglassing Tips

Working with fiberglass and resin is as much art as it is science. As builders gain confidence and get used to working with fiberglass,...