Home GlaStar & Sportsman How to & Builder Tips

How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

GlaStar waterline level reference

Tips for GlaStar Waterline Marking

Water level: When marking your waterline on the fuselage or leveling it to install the gear, don't use S-H's string method. Make a water...
karanges-rudder-pedals

GlaStar Rudder System Installation Tips

Installation of the rudder pedal assemblies: The S-H manual instructs you to position one set of pedals, lock it into position, and install the...

Fitting A McCauley Propeller on a 4-Cylinder Lycoming-Engine Glasair

Stoddard-Hamilton Aircraft does not stock a McCauley spinner installation kit for the Glasair I, II, or GlaStar aircraft. We do stock a McCauley spinner install...
Cooling ramps improve airflow

Cooling Ramps

These are cowling inlet ramps that help significantly with keeping cylinder head temperatures down during extended climbs in hot weather. They can be ordered...
GlaStar flap under construction

GlaStar and Sportsman Flap Construction Tips

Flap track guide hints: Rivet the flap track guide arms and reinforcement angles to rib pairs A & C and the Deployment arms (pair...
Hidden comm antenna

Hidden Tail Com Antenna

Paul Hansen installed his com antenna in the tail using an innovative ground plane.
glastar firewall assembly drawing

GlaStar Firewall Installation Tips

Firewall installation: Install engine and all engine plumbing/wiring prior to installation of firewall. Carefully measure where holes should go, then drill firewall holes, install...

Nutplate Jig

Submitted by Don Jessup. Don't delay—make yourself a metal template to drill all the holes you will make for nutplates. About 1" x 2" seems...
GlaStar horizontal stabilizer spars and ribs

Horizontal Stabilizer Building Tips for the GlaStar and Sportsman

Building a horizontal stabilizer jig: We got the full kit Jan 2nd (1996). Got it home without incident. There was a key part on...
GlaStar Rudder

GlaStar Rudder Installation Tips

Marking the rudder spar rivet line: When I set the rivet line on the spar, I ran a taut string under the top and...