How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

GlaStar wing hat-section stiffener

Tips for Hat Sections in the GlaStar Wing

Hat section stiffener fitting: The hat section stiffeners have a joggle stamped into each end as they fit under the spar flange and then...

Trimming Doors

I installed one of my doors today and I found a method that helped mark the door for trimming. I’m not sure if someone...
Strut drilling jig

Tips for Installing and Drilling the GlaStar Wing Struts

Trim the fuselage cutouts for spars a little more than you think you need to. Pin and bolt the spars to the cage; slide...

GlaStar Wing Folding

For a taildragger, folding the wing is an accident waiting to happen. Mess up and you will damage the airplane like I did. I...

Cake Frosting Applicator for Applying Resin/Mill Fiber Mix Warning

I recently heard a great suggestion for applying the resin/mill fiber mixture to the rib and spar tops of wings, stabilizers, rudders, etc. The...

Straps, Flaps & More

Here are a few things I've done on my GlaStar that others might find interesting. Brake Actuator Support Straps As one applies the brakes in a...

Stainless-Steel Exhaust Systems

The installation and inspection of your aircraft’s exhaust system are fairly straightforward subjects, but we get enough queries from both Glasair and GlaStar builders...
DEFT primer

Corrosion Protection with DEFT

Corrosion protection and the use of primers are topics with as many opinions as there are builders. Here are some tips submitted by our members. Deft...

Keeping Oil Temperatures Low

Sorting out the oil temperature issues and CHT temperature spread was a bit of a challenge. Extended climbs during Sydney summers had to be...
Inspection hole for aux. tank fittings

Adding Inspection Holes to the GlaStar or Sportsman Wing

Cutting inspection plate holes: Here is one way to cut (perhaps scribe is a better choice of words) a nice inspection circle in your...