How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

Andair fuel valve in GlaStar

GlaStar Fuel System Tips

Fitting fuel tanks: When fitting the fuel tanks into the wings, the spar spacing at the upper wing surface tends to spread apart when...

Marking Parts

The purpose of marking parts is to be able to find it and place it in an assembly where it's supposed to go. Using...

GlaStar Brakes, Gear and Wheel Installation Tips

Gear parts: In doing the gear, I am finding a lot of parts missing: nut plates, several different bolts. Read through the manual to...

Picking Up/Unloading Your Kit

Use of boat trailer for crate pickup: Living approximately 70 miles from the closest Consolidated Freight yard, the cost of a rental truck or...
karanges-rudder-pedals

GlaStar Rudder System Installation Tips

Installation of the rudder pedal assemblies: The S-H manual instructs you to position one set of pedals, lock it into position, and install the...
GlaStar Rudder

GlaStar Rudder Installation Tips

Marking the rudder spar rivet line: When I set the rivet line on the spar, I ran a taut string under the top and...

Nose Rib Alignment Aid

Submitted by Ted Beck, GlaStar Locating and drilling the leading edge skin to nose rib flange holes in the GlaStar wing can be a little...

Installing the Navaid AP-1 Wing Leveler in the GlaStar

Submitted by Al Sibley, GlaStar I have finally arrived at what I consider an acceptable design for the installation of the Navaid AP-1 wing leveler servo...
eyedropper for resin promoter

Properly Promoting Resin

The resin that we currently use in both the Glasair and the GlaStar is Dow Derakane 411-45. This resin is shipped from Stoddard-Hamilton in...

GlaStar Wing Spar Tips

There is quite a bit of manufacturing tolerance in the spar assemblies. My aft spar was a good .10" shorter than it should have...