GlaStar Wing Spar Tips

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There is quite a bit of manufacturing tolerance in the spar assemblies. My aft spar was a good .10" shorter than it should have...

Lycoming Oil Pressure Port

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Submitted by Daniel Blumel, Glasair RG If you are experiencing high oil pressure readings, the problem may be a result of where the oil pressure...

Switching from Hartzell Blended Airfoil to a Trailblazer Propeller

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I changed the propeller on my Sportsman from a 74” Hartzell Blended Airfoil (HC-C2YR-1BFP/F7497) to 76” Trailblazer composite (HC-C2YR-1NX/NG8301-7X1). These are my learnings and first...
bug plug - prevent insects from crawling in

Bug Plug

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How to make an inexpensive plug to keep bugs out of your airplane Buy a 100-pack of bright orange “fuzzy sticks." Used to be commonly...
Prop gauged by spinner. Photo: Randi Ernst

Propeller and Spinner Installation Tips

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Propeller cutout and resin: The template for the cutout in the spinner for the prop blades is incorrect due to the addition by SH...

Sensenich Fixed-Pitch Propeller Nomenclature and Repitching

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Sensenich aluminum fixed-pitch propeller model designation system EXAMPLE..._70CM6S16-0-79_ _  Special letter prefix to identify accessories or composition of propeller. Current letters include 'S' for STC...
aileron riveting tip

Aileron Riveting for Solo Riveters

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Riveting the top skins to the aileron nose ribs as described in the builder’s manual is pretty awkward (if not impossible) for solo riveters,...

New Jump-Starts Slash GlaStar Build Time by 50%

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The brand-new Jump-Start wing option and an upgrade to the already popular Jump-Start fuselage option have kept GlaStar® interest and sales high in the...

Straps, Flaps & More

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Here are a few things I've done on my GlaStar that others might find interesting. Brake Actuator Support Straps As one applies the brakes in a...

Tires for Alaska

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With the big trip to Alaska almost upon us it is time to think seriously about getting our planes ready to tackle...