Sportsman SB 74 Tailwheel Assembly Compressing Foam Core

Sportsman Service Bulletin #74 – Fuselage Tail Cone Damage

Glasair Aviation published a service bulletin to address crushed or delaminated portions of the tail cone near the aft tailwheel bracket. The SB is...
bug plug - prevent insects from crawling in

Bug Plug

How to make an inexpensive plug to keep bugs out of your airplane Buy a 100-pack of bright orange “fuzzy sticks." Used to be commonly...

Assembling Sportsman Flaps Without Helpers

I didn't have any helpers like the manual warns for bending and drilling the top skins for the flaps since they are 10 feet...
Photo: Bidgee [CC BY 3.0 (https://creativecommons.org/licenses/by/3.0)]

Flying In Poor Weather

The GlaStar is such a fine, stable airplane flying slowly that it opens up some interesting possibilities for poor weather flying. Have you thought...
Glastar baggage door latch mechanism

GlaStar Baggage Door Installation Tip

The pull rivets end up so close to the door seal flange that the only pull rivet tool I have found to work resides...

Auxiliary Airbox Retention

Installations affected Engine installations typically installed in Van’s aircraft. These are only updraft sump installations with FM-100 or FM-200, FM-200A fuel controls, using Vans filtered...
Martin Baumer's GlaStar rear seat

Martin Baumer’s Glastar Rear Seats

Having room for a rear seat that could fit two children or one smaller adult was one reason we chose the Glastar. My wife...
Zach Chase window installation videos

New Window Installation Videos by Zach Chase

Zach Chase of Fibertech Composites has been the go-to man when it comes to assembling the Glastar and Sportsman airplanes. His one day of...
Split wing fold hatch provides exit for recovery chute.

Ballistic Recovery Chute Installation in the GlaStar

For several years in the early 90’s I looked at all the available kit planes trying to decide on the perfect one for me...
Nose rib and skin on left GlaStar wing

Rib and Skin Fitting

Skin/rib fitting: I'm sharing my experience with horizontal stabilizer skinning, for the benefit of anyone else who's having trouble pulling the skin far enough...