Stainless-Steel Exhaust Systems
The installation and inspection of your aircraft’s exhaust system are fairly straightforward subjects, but we get enough queries from both Glasair and GlaStar builders...
GlaStar Systems Installation Tips
Flap handle detent notches: Trial-fit flap detent notches in the flap actuator lever between the seats prior to chroming. I had to widen my aft-most...
Tips for Installing and Drilling the GlaStar Wing Struts
Trim the fuselage cutouts for spars a little more than you think you need to. Pin and bolt the spars to the cage; slide...
GlaStar Elevator Stop Plate Installation Tips
DON'T do it like the manual says! The drawings show the stop plate mounted below the elevator bellcrank with the spacer pack modified to...
GlaStar and Sportsman Wing Jig Tips
Building the wing jig: I made my jig so that both wings could be built back to back. I made mirror images of the...
GlaStar Fuselage Assembly Tips
Step 27: If your kit includes the upper shell attach fittings pre-made with all holes predrilled, as mine did, when doing the final installation,...
General Tips for GlaStar Fuselage Construction
Bicycle hooks: Don't use bicycle hooks to hold up the fuselage cage! When you put some weight on them, they will straighten out and...
Horizontal Stabilizer Building Tips for the GlaStar and Sportsman
Building a horizontal stabilizer jig: We got the full kit Jan 2nd (1996). Got it home without incident. There was a key part on...