How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

GlaStar Wing Folding

For a taildragger, folding the wing is an accident waiting to happen. Mess up and you will damage the airplane like I did. I...
Zach Chase window installation videos

New Window Installation Videos by Zach Chase

Zach Chase of Fibertech Composites has been the go-to man when it comes to assembling the Glastar and Sportsman airplanes. His one day of...

Effective Low-cost Solutions

Omar and I were sharing how nice it is to find low cost solutions that are effective and I mentioned a few things I...

Trimming Doors

I installed one of my doors today and I found a method that helped mark the door for trimming. I’m not sure if someone...

Sportsman Transfer Pump Filters

I installed fuel filters between my tip tanks and Facet transfer pumps after one pump failed due to FOD. Facet specifies a 74 micron filter...

Cake Frosting Applicator for Applying Resin/Mill Fiber Mix Warning

I recently heard a great suggestion for applying the resin/mill fiber mixture to the rib and spar tops of wings, stabilizers, rudders, etc. The...

Switching from Hartzell Blended Airfoil to a Trailblazer Propeller

I changed the propeller on my Sportsman from a 74” Hartzell Blended Airfoil (HC-C2YR-1BFP/F7497) to 76” Trailblazer composite (HC-C2YR-1NX/NG8301-7X1). These are my learnings and first...

Wrap School

I have found that wrapping the airplane can be quite frustrating but I’m learning a lot. I've been testing 3M 1080 wrap and the Avery...

Fillers

Every Glasair and GlaStar kit contains plastic bags of the white powders (guaranteed to raise the suspicions of any DEA agent!) that we know...
eyedropper for resin promoter

Properly Promoting Resin

The resin that we currently use in both the Glasair and the GlaStar is Dow Derakane 411-45. This resin is shipped from Stoddard-Hamilton in...