GlaStar Aileron Rigging

One of the biggest challenges for GlaStar builders arises in the "home stretch" of the project. This challenge is affectionately referred to around our...

GlaStar Rudder Trim

Submitted by Bill Wilson, GlaStar I developed a servo-driven electric rudder trim and installed in the GlaStar kit I started in August 1996. I won't...

Cheap Paint Booth Lessons

We got to the point on our other project—a TEAM Airbike— where we were ready to shoot it. We're using the Polyfiber (Stilts) system....

The Zen of Riveting

Most amateur builders think that riveting is just "plain riveting." You put the rivet in the hole, press the rivet against the metal with...

White Powders of Fiberglass Construction

Every Glasair and GlaStar kit contains plastic bags of the white powders (guaranteed to raise the suspicions of any DEA agent!) that we know...

New Jump-Starts Slash GlaStar Build Time by 50%

The brand-new Jump-Start wing option and an upgrade to the already popular Jump-Start fuselage option have kept GlaStar® interest and sales high in the...
clunis-anti-ice-pitot

Pitot System Tips

Heated pitot drain: I installed the system per the plans. The drain valve in a push-to-drain device. It is mounted just below the left-rear...
GlaStar right door

GlaStar Door Installation Tips

Door warpage: It sounds like you have encountered a door fit problem which we have encountered on many Glastars as well. What we have...
nutplate

Nutplate Installation

Dimpling nut plates: It can be difficult to dimple the nut plates. One of our A&Ps came up with a trick for not dimpling the...
glastar firewall assembly drawing

GlaStar Firewall Installation Tips

Firewall installation: Install engine and all engine plumbing/wiring prior to installation of firewall. Carefully measure where holes should go, then drill firewall holes, install...