Lempicke header tank

Tom Lempicke’s Aluminum Fuel Header Tank for the GlaStar

This tip was submitted by Tom Lempicke. Modifications to the fuel system can lead to serious consequences, so be sure you know exactly what...
GlaStar electric trim installation

GlaStar Electric Elevator Trim

The major benefit electric trim gives in my opinion (if you put the switch on the stick) is that it keeps the main flight...

Cake Frosting Applicator for Applying Resin/Mill Fiber Mix Warning

I recently heard a great suggestion for applying the resin/mill fiber mixture to the rib and spar tops of wings, stabilizers, rudders, etc. The...

Nutplate Jig

Submitted by Don Jessup. Don't delay—make yourself a metal template to drill all the holes you will make for nutplates. About 1" x 2" seems...
Finished GlaStar cowl. Photo: Dustin Paulson

GlaStar Cowling Installation Tips

Cowling installation: The Lycoming cowling instructions say that you need to have the prop and spinner installed before you attempt to install the cowling....
O-360, fixed pitch, Van's induction system and baffling. Photo: Martin Baumer

GlaStar Baffling Tips

Baffling: I used the Vans's RV-6 intake, carb air box, and baffling. I find them to work well and efficiently. I did have a...
GlaStar aileron construction

GlaStar and Sportsman Aileron Construction Tips

Fitting the aileron skin: In fitting the aileron skin, after clecoing the lower skin surface to the aft ribs, it is easier to turn...
GlaStar flap under construction

GlaStar and Sportsman Flap Construction Tips

Flap track guide hints: Rivet the flap track guide arms and reinforcement angles to rib pairs A & C and the Deployment arms (pair...
Workbench

Building a Workbench & Wing Jig

Here are a few tips on building a suitable workbench and wing jig for the GlaStar and Sportsman submitted by our members. Workbench from the wing...

Spray Gun Lowdown

This tip was submitted by John Top. I had never owned a paint gun, and I researched them for my GlaStar project. I settled on...