GlaStar Wing Angle of Incidence Tips

When to align wing angle of incidence: We have worked on 20+ Glastar projects, and this problem constantly arises. I can not stress strongly...
Top deck installation. Photo: Zach Chase/FiberTech Composites

Finish Glass Work Tips

Glassing the top on: When glassing the tail of the top deck to the aft part of the fuselage there is a problem area....
Wiring through the nose ribs. Photo: Russ Beers.

Planning for Wiring Runs in the Wings

Tips are great when you read them before you go down the wrong path. Here are a few that could save you some headache...
GlaStar - drilling the flap skin doublers

GlaStar Aileron and Flap Installation Tips

Whilst many have been at Oshkosh enjoying themselves, I have been doing likewise checking out my first wing in preparation for riveting on the...
GlaStar wingtip fairing installation

Wingtip Installation Tip

There is a conflict in the wing tip construction as per the Manual (Rev C) Section VI Wing assembly, Fig 43 p.103 instructs you...
GlaStar window installation

GlaStar and Sportsman Window Installation Tips

Installing the Windows: A friend suggested a new way of locating the plexiglass panes in the windows and doors of the Glastar. Window with...
dimpling aluminum sheet

Metalworking Tips

Deburring rivet holes: A 3" Scotchbrite wheel in a variable speed drill motor does a very fast job of deburring long lines of rivet...

Riveting the GlaStar Top Skins

Riveting on the top skins: I used saw horses, carefully set up, to support the wings instead of putting them back in the wing...
GlaStar wing in its jig

GlaStar Wing Assembly Tips

Positioning the leading edge wing skins: In positioning the leading edge wing skins, I found it easier to start by clamping one edge in...
Keeping fiberglass parts in a hot attic comes with the risk of warping.

Fiberglass Parts Warping in Hot Storage

Glenn Culver sent this tip. I've had a problem with warped GlaStar doors after storing them in a hot location. If I were to do it...