Home Glasair How-to and Builder Tips

How-to and Builder Tips

No need to reinvent the wheel every time. Tips and hints for builders and owners constructing and maintaining aircraft.

Glasair Brake System Installation

File this info away for future reference when you start your brake system installation. When you start pondering the Nylaflow tubing/brass fitting brake system...

Partially Collapsed Retractable Gear

I had an unfortunate incident in preparation for the first flight. While conducting a high speed taxi test, my nose wheel started to shimmy...

Technique for Cutting Stainless Engine Mount Backing Plates

This tip was submitted by Richard May, Glasair III. I found a method that makes the job of cutting, shaping and drilling the engine mount backing...

Changing the GlaStar Seat Back Angle

Whenever my wife has me drive her car, I always have to adjust the seat since she’s 5’-2”. That includes adjusting the seat back...

Firewall Grommet Alternative

Submitted by Dace Kirk, Phoenix Composites, Mesa Arizona At Phoenix Composites, Inc. we treat the problem of firewall grommets somewhat different. We find that there are...
Lycoming IO-360 engine

200-hp Engines in a Glasair FT?

There have been a few inquires about the use of a 200 hp engine such as an IO-360-(A) or (C) series for use in...

Alternate Horizontal Stabilizer Hinge Alignment and Jigging

Submitted by Neal Garvin and Hal Mandly, Glasair Super II-S RG This method uses a taut line strung between the two outboard hinges as a guide...

Fillers and Sanding Material

Q: How about some comments on fillers? Qcell takes forever to cure enough so it can be sanded. A: If you want to use qcell...

Modifying Glasair’s 180 HP Upper Cowl to Clear 200 HP Lycoming Engine

In the 2nd quarter '94 Glasair News (p. 1138), I described the mods I did to the lower cowl of my Glasair II, to...

Glasair Inverted Fuel Pickup Installation

Written by Mike Jones The flexible flop tube is Aircraft Spruce part number 0520500 which lists for $26.85. I modified two of their AN867-2 welding...