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GlaStar-N965CZ-Airlink-panel
Angled fiberglass panel - Glastar, Panel
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The big window going in.
The big window going in. - Glastar, Window
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glastar-baumer_16
Glastar, Fiberglass
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Gelcoat work
Gelcoat work - Glastar, Fiberglass
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Cutting instrument holes
Cutting instrument holes - Panel, Glastar
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Installing the first skylight window
Installing the first skylight window - Glastar, Fuselage, Window
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Cutting a big hole into that nice cowling - ouch.
Cutting a big hole into that nice cowling - ouch. - Cowl, Induction, Glastar
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Where's that inlet?
Where's that inlet? - Cowl, Induction, Glastar
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Fitting the cowling
Fitting the cowling - Cowl, Engine, Prop, Glastar
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Dave Hulse's strut drill jig
Dave Hulse's strut drill jig - Glastar, Wing
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Symphony door
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Glastar panel construction-Knud Jorgensen
GlaStar angled fiberglass instrument panel under construction. Photo by Knud Jorgensen. - Glastar, Panel, Interior
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Symphony door
Symphony door and latching mechanism - Completed, Exterior, Symphony, Door
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Glastar_VH-MEH_panel
Glastar VH-MEH panel - Glastar, Panel
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mitch-matheny-glastar-progress
Mitch Matheny's GlaStar under construction. - Glastar, Wing, Folding, Wheels, Gear
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gn-146
Panel
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myron-jenkins-built-all-composite-glastar-13
All-composite GlaStar built by Myron Jenkins. - Glastar, Baggage, Interior
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myron-jenkins-built-all-composite-glastar-12
All-composite GlaStar built by Myron Jenkins. - Glastar, Baggage, Interior
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myron-jenkins-built-all-composite-glastar-11
All-composite GlaStar built by Myron Jenkins. - Glastar, Tail
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myron-jenkins-built-all-composite-glastar-10
All-composite GlaStar built by Myron Jenkins. - Glastar, Panel, Interior
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myron-jenkins-built-all-composite-glastar-09
All-composite GlaStar built by Myron Jenkins. - Glastar, Panel, Interior
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myron-jenkins-built-all-composite-glastar-08
All-composite GlaStar built by Myron Jenkins. - Glastar, Panel, Interior
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myron-jenkins-built-all-composite-glastar-07
All-composite GlaStar built by Myron Jenkins. - Glastar, Panel, Interior
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myron-jenkins-built-all-composite-glastar-06
All-composite GlaStar built by Myron Jenkins. - Glastar, Panel, Interior
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myron-jenkins-built-all-composite-glastar-05
All-composite GlaStar built by Myron Jenkins. - Glastar, Seat, Interior
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Marc Friesen's Sportsman on Tundra Wheels
Sportsman, Wheels, Tundra, Taildragger
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glastar-rear-seat-baumer_11
Glastar, Rear Seat, Interior
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glastar-mods-baumer_20
Glastar, Interior
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Rear seat amenities
Rear seat amenities - Glastar, Rear Seat, Interior
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glastar-rear-seat-baumer_09
Glastar, Rear Seat, Interior
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Minimal closeouts
Minimal closeouts - Glastar, Rear Seat, Interior

Minimal closeouts
Minimal closeouts - Glastar, Interior
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P1140024
Terry Dovey's GlaStar - Glastar
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P1140023
Terry Dovey's GlaStar - Glastar, Wing
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drip pans
glastar drip pans - Glastar
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drip pans
glastar drip pans - Glastar
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drip pans
glastar drip pans - Glastar
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drip pans
glastar drip pans - Glastar
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drip pans
glastar drip pans - Glastar
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drip pans
glastar drip pans - Glastar
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drip pans
glastar drip pans - Glastar
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terry-dovey
Terry Dovey's GlaStar - Glastar
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Eye bolt assbly & washer assbly
Terry Dovey's GlaStar - Glastar, Baggage
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Eye bolt assembly
Terry Dovey's GlaStar - Glastar, Baggage
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Nut_plate_in_floor_support
Terry Dovey's GlaStar - Baggage, Glastar
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Eye bolt in floor
Terry Dovey's GlaStar - Glastar, Baggage
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PIAA driving light
PIAA driving light - Glastar, Light

Battery mounting - straps are more than what's needed.
Battery mounting - straps are more than what's needed. - Glastar, Interior, Controls
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glastar-mods-baumer_30
Glastar, Panel, Interior, Completed
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glastar-mods-baumer_29
Glastar, Panel, Interior, Completed
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glastar-mods-baumer_28
Sun visor - Glastar, Visor, Interior
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Jacks for Lightspeed headsets, LED panel and cabin light
Jacks for Lightspeed headsets, LED panel and cabin light - Glastar, Interior

Lab belt hard points and tow bar storage
Lab belt hard points and tow bar storage - Glastar, Interior, Tow
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Rear shoulder harness attachment
Rear shoulder harness attachment - Glastar, Interior
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inside-details-baumer-img_6970
Glastar, Controls, Interior
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inside-details-baumer-img_6968
Glastar, Controls, Interior
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inside-details-baumer-img_6967
Glastar, Servo, Controls, Interior
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inside-details-baumer-img_6964
Glastar, Servo, Controls, Interior
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glastar-rear-seat-baumer_18
Glastar, Rear Seat, Interior
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glastar-rear-seat-baumer_17
Glastar, Rear Seat, Interior
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glastar-rear-seat-baumer_16
Glastar, Rear Seat, Interior
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First overnight outing with Dylan in the Glastar (Manzanita, OR)
First overnight outing with Dylan in the Glastar (Manzanita, OR) - Completed, Glastar
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Test flight period completed!
Test flight period completed! - Completed, Glastar
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fwf-baumer-o-360-img_6366
Engine, Exhaust, Glastar
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fwf-baumer-o-360-img_6365
Engine, Exhaust, Glastar
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fwf-baumer-o-360-img_6364
Engine, Baffle, Exhaust, Glastar
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inside-details-baumer-img_6363
Glastar, Servo, Controls, Interior
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inside-details-baumer-img_6362
Glastar, Servo, Controls, Interior
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inside-details-baumer-img_6361
Glastar, Controls, Interior
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fwf-baumer-o-360-img_6360
Engine, Ignition, Glastar
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inside-details-baumer-img_6359
Glastar, Controls, Interior
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inside-details-baumer-img_6358
Glastar, Controls, Interior
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Trutrak Roll Servo
Trutrak Roll Servo - Glastar, Servo, Controls, Interior
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fwf-baumer-o-360-img_6356
Engine, Glastar, Induction, Baffle, Exhaust
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fwf-baumer-o-360-img_6355
Engine, Glastar, Induction, Baffle, Exhaust
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Note: Starter relay should go on FWL instead.
Note: Starter relay should go on FWL instead. - Engine, Glastar, Induction, Baffle, Starter, Exhaust
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fwf-baumer-o-360-img_6353
Engine, Glastar, Induction, Baffle
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O-360, fixed pitch, Van's induction system and baffling.
O-360, fixed pitch, Van's induction system and baffling. - Engine, Glastar, Induction, Baffle
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glastar-rear-seat-baumer_15
Glastar, Rear Seat, Interior
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Rear seating - finished result
Rear seating - finished result - Glastar, Rear Seat, Interior
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glastar-rear-seat-baumer_13
Glastar, Rear Seat, Interior

glastar-rear-seat-baumer_12
Glastar, Rear Seat, Interior

Ready for the ride to the airport.
Ready for the ride to the airport. - Glastar, Moving
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Now with labels
panel with labels - Glastar, Panel

Baggage_floor_support-1
Terry Dovey's GlaStar - Glastar, Baggage
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Does it work?
Does it work? - Glastar, Panel

Panel wiring, initial placement of the prewired harness
Panel wiring, initial placement of the prewired harness - Glastar, Panel

Trutrak3
Terry Dovey's GlaStar - Autopilot, Glastar, Servo
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Trutrak2
Terry Dovey's GlaStar - Autopilot, Glastar, Servo

Trutrak1
Terry Dovey's GlaStar - Autopilot, Glastar, Servo

glastar-baumer_02
Riveting the top skins - Glastar, Wing
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Riveting the top skins
Riveting the top skins - Glastar, Wing

glastar-mods-baumer_17
Glastar, Interior

Cowling pin removable from cabin
Cowling pin removable from cabin - Glastar, Interior

Remaining baggage space
Remaining baggage space - Glastar, Rear Seat, Interior

glastar-rear-seat-baumer_06
Glastar, Rear Seat, Interior

glastar-rear-seat-baumer_05
Glastar, Rear Seat, Interior

glastar-rear-seat-baumer_04
Glastar, Rear Seat, Interior

Fabricating the back rest for the rear seat
Fabricating the back rest for the rear seat - Glastar, Rear Seat, Interior

Bulk heads to support rear seat
Bulk heads to support rear seat - Glastar, Rear Seat, Interior

Rear seat mock-up
Rear seat mock-up - Glastar, Rear Seat, Interior

glastar-mods-baumer_08
Glastar, Intake, Airbox

glastar-mods-baumer_07
Glastar, Intake, Airbox

glastar-mods-baumer_06
Glastar, Intake, Airbox

Van's air box modified for getting heated air from S-H muffler
Van's air box modified for getting heated air from S-H muffler - Glastar, Intake, Airbox

Van's baffling for O-360. Lightspeed E.I.
Van's baffling for O-360. Lightspeed E.I. - Glastar, Engine, Baffle

Van's air scoop from inside cowling
Van's air scoop from inside cowling - Glastar, Cowl, Intake

Van's scoop
Van's scoop - Glastar, Cowl, Intake

S-H Exhaust w/ carb heat
S-H Exhaust w/ carb heat - Glastar, Engine, Intake

glastar-engine-o-360-baumer_03
Glastar, Engine, Exhaust

Van's modified throttle bracket; exit air ramp.
Van's modified throttle bracket; exit air ramp. - Engine, Oil, Glastar

glastar-engine-o-360-baumer_02
Glastar, Engine, Exhaust

glastar-engine-o-360-baumer_01
Glastar, Engine, Exhaust

Constructing the rudder jig.
Constructing the rudder jig. - Glastar, Rudder

I built a 3' X 10' table for the construction of the horizontal stabilizer. This is a partial photo of the table. I'm opening one of several boxes from Aircraft Spruce that contain about $1000 in building supplies.

bl-6899-1
OLYMPUS DIGITAL CAMERA - Panel, Glastar

root rib
Glastar, Wing
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2623B
New stickers on wing tips - Glastar, Wing

G KIRT
G-KIRT GlaStar instrument panel - Glastar, Panel, Interior

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Gear, Sportsman, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window
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Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear

Silpruf process
Unedited photos of silprufing, some show Ted Setzer using silpruf around gear legs. Submitted by Randi Ernst. - Sportsman, Gear, Window

GLASTAR Panel OE CWG
Basic VFR for NSI Subaru EJ25 with CAP200 Propeller - Glastar, Interior, Panel, Prop
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C GDWH Skyview
Enjoying a clear, calm day in Eklutna Valley near Anchorage on the day after Christmas 2010. - Glastar, Interior, Panel
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C GDWH upgraded panel
Dynon Skyview as the centerpiece with the venerable Garmin 196 on the far right. The Android phone is a fun toy with back-up instrumentation, navigation and real-time wx when in cell coverage. - Events, Glastar, Interior, Panel

Goofy's Panel
The panel of GlaStar #5376 N-600FY aka Goofy - Glastar, Interior, Panel

Goofy's IO-320 Engine and MT Propeller
GlaStar #5376 N-600FY aka Goofy is fitted with an Aerosport Power IO-320 engine, complete with dual Lightspeed Plasma II+ electronic ignitions. The propeller is a lightweight 3-blade MT electric constant speed unit. - Electrical, Engine, Glastar, Prop
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Folded Wings 1, Cattoni
Folded wing on Peter Cattoni's Glastar - Exterior, Glastar, Wing

Folded Wings 2, Cattoni
Folded wing on Peter Cattoni's Glastar - Exterior, Glastar, Wing

Folded Wing, Charlie Burton
Folded wing and brace on Charlie Burton's Glastar - Exterior, Glastar, Wing
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Folded Wing and flap bungee, Charlie Burton
Folded wing and flap held by bungee cord on Charlie Burton's Glastar - Exterior, Flaps, Glastar, Wing

Panel Glastar C GPKP
Basic VFR - Glastar, Interior, Panel, Seat
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Seats, 5559, C GDWH
Seats were made from new Corvette foams and my wife fitted commercially made seat covers to work on the stock frames. Seat heat panels were added. They certainly are nice in the Alaska Winter. - Glastar, Interior, Panel, Seat
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Panel, 5559, C GDWH
Fiberglass panel with carbon fiber inserts. - Glastar, Interior, Panel

Sportsman N212YZ
Instrument panel of N212 Yankee Zulu - Interior, Panel, Sportsman

Glastar #5767 panel
VFR on top? - Glastar, Interior, Panel

Exterior by Airgraphics
Exterior mock up by Airgraphice. Chuck Shoffner / Sportsman - Completed, Exterior, Glastar, Paint

IMG 2904
Cowling, induction - Cowl, Engine, Glastar, Induction

Homemade EFIS panel
Picture of my homemade EFIS display running RMS Technology Vista moving map. - Glastar, Interior, Panel
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360 deg rainbow
Pictured this 360 degree rainbow on a return trip from Rough River. - Events, Glastar
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Cattoni Panel
Instrument panel - Glastar, Panel, Interior

Steve Sutton Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Greg de Lissovoy's Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

GlaStar
Instrument panel - Glastar, Panel, Interior

Addison Johnsons Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior
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N133GS 5
Instrument panel - Glastar, Panel, Interior

glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

N531CE Panel
Instrument panel - Glastar, Panel, Interior
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223jp panel
Instrument panel - Glastar, Panel, Interior

Vincent Tillion Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

N884SA Panel
Instrument panel - Glastar, Panel, Interior

Alvarado Cliff Creel Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

Jeff Mitchell's Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Paulson Panel
Instrument panel - Glastar, Panel, Interior

Brocato Sportsman Panel
Instrument panel - Glastar, Panel, Interior

N8039SB panel
Instrument panel - Glastar, Panel, Interior
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N399RS panel
Instrument panel - Glastar, Panel, Interior
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symphony panel
Instrument panel - Symphony, Panel, Interior

2002 06 Jun Wire Instrument Panel
Instrument panel - Glastar, Panel, Interior, Electrical

N1336D Panel
Instrument panel - Glastar, Panel, Interior, Seat

N357RS Panel
Instrument panel - Glastar, Panel, Interior

N357RS Panel Sack
Instrument panel - Glastar, Panel, Interior

Panel Fluno
Instrument panel - Glastar, Panel, Interior

thomas panel
Instrument panel - Glastar, Panel, Interior

N701P panel
Instrument panel - Glastar, Panel, Interior

glastar
Instrument panel - Glastar, Panel, Interior

Glas15
Instrument panel - Glastar, Panel, Interior

N133GS 6
Instrument panel - Glastar, Panel, Interior

Cattoni Panel
Instrument panel - Glastar, Panel, Interior

culver cutaway panel
Instrument panel - Glastar, Panel, Interior

David Mullin Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Bruce Wolfes Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Instrument panel right rear view
Instrument panel - Glastar, Panel, Interior

Eastern Avionics panel
Instrument panel - Glastar, Panel, Interior

Aaron Vince Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

N340NE Panel
Instrument panel - Glastar, Panel, Interior

glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Paul Boyce panel
Instrument panel - Glastar, Panel, Interior

panel
Instrument panel - Glastar, Panel, Interior

Bennet panel
Instrument panel - Glastar, Panel, Interior

N357RS Panel 3
Instrument panel - Glastar, Panel, Interior

Mike Bevis Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

glastar12
Aerotronics Instrument panel - Glastar, Panel, Interior

Cattoni Panel 6
Instrument panel - Glastar, Panel, Interior

Jan Dadson Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

N884SA Panel
Instrument panel - Glastar, Panel, Interior

sportsman panel
Instrument panel - Sportsman, Panel, Interior

fifield panel
Instrument panel - Glastar, Panel, Interior

N83FD panel
Instrument panel - Glastar, Panel, Interior

C GFKM panel
Instrument panel - Glastar, Panel, Interior

South Suburban Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Panel
Aerotronics Instrument panel - Glastar, Panel, Interior

Alan Moore Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

Eric Nelson Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

Tschida GlaStar
Instrument panel - Glastar, Panel, Interior

Panel hinge
Instrument panel - Glastar, Panel, Interior

Cattoni Panel
Instrument panel - Glastar, Panel, Interior, Seat

Cattoni Panel
Instrument panel - Glastar, Panel, Interior

Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Norm Allen panel
Instrument panel - Glastar, Panel, Interior

Don Crowley Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

swedish glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Glastar'
Aerotronics Instrument panel - Glastar, Panel, Interior

Cattoni Panel
Instrument panel - Glastar, Panel, Interior

N340NE Panel
Instrument panel - Glastar, Panel, Interior

Jim Stringfellow Glastar
Instrument panel - Glastar, Panel, Interior

Bill Westhusings Sportsman
Instrument panel - Sportsman, Panel, Interior

Tim James panel
Instrument panel - Glastar, Panel, Interior

David Codding Sportsman
Instrument panel - Sportsman, Panel, Interior

Neil Anderson's Panel
Instrument panel - Panel, Events, Glastar

Rick Yoder panel
Instrument panel - Glastar, Panel, Interior

Randi Ernst Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

Glastar
Aerotronics Instrument panel - Glastar, Panel, Interior

Panel complete
Instrument panel - Glastar, Panel, Interior

Glastar
Instrument panel - Glastar, Panel, Interior

instrument panel advanced glass
Instrument panel - Glastar, Panel, Interior

Charlie Burton panel
Instrument panel - Glastar, Panel, Interior

Tom Wathen Sportsman
Aerotronics Instrument panel - Sportsman, Panel, Interior

N747GC Panel
Instrument panel - Glastar, Panel, Interior

panel9 new
Aerotronics Instrument panel - Glastar, Panel, Interior

Paulson panel
Instrument panel - Glastar, Panel, Interior

N1336D panel
Instrument panel - Glastar, Panel, Interior

yoder seats
Interior, seats - Glastar, Panel, Interior, Seat

cargo space
Interior, seats - Glastar, Panel, Interior, Baggage

N357RS seats sack
Interior, seats - Glastar, Panel, Interior, Seat

Glastar Jump Seat
Interior, seats - Glastar, Panel, Interior, Baggage, Seat

N701P Int
Interior, seats - Glastar, Panel, Interior, Baggage

Wing Root Sack
Interior, seats - Glastar, Wing, Panel, Interior

N357RS interior
Interior, seats - Glastar, Panel, Interior

keel cover N357RS interior
Interior, seats - Glastar, Panel, Interior

Peter Cattoni Glastar
Interior, seats - Glastar, Panel, Interior, Baggage

N1336D interior
Interior, seats - Glastar, Panel, Interior, Seat

Norm Allen interior
Interior, seats - Glastar, Panel, Interior, Seat

N133GS 4
Interior, seats - Glastar, Panel, Interior, Seat

Glastar Interior Rick
Interior, seats - Glastar, Panel, Interior, Seat

firewall insulation
Interior, seats - Glastar, Panel, Interior, Firewall

Bennet Interior
Interior, seats - Glastar, Panel, Interior, Seat

g2
Interior, seats - Glastar, Panel, Interior, Seat

N62592 interior
Interior, seats - Glastar, Panel, Interior, Seat

interior
Interior, seats - Glastar, Panel, Interior, Seat

Seats Fluno
Interior, seats - Glastar, Panel, Interior, Seat

Rear folding seat sportsman fluno
Interior, seats - Sportsman, Panel, Interior, Seat, Baggage

symphony seats
Interior, seats - Symphony, Panel, Interior, Seat, Glastar

N531CE Baggage
Interior, seats - Glastar, Panel, Interior, Baggage

Glas16
Interior, seats - Glastar, Panel, Interior

Norm Allen interior
Interior, seats - Glastar, Panel, Interior, Seat

g6
Interior, seats - Glastar, Panel, Interior, Flight

N8039SB interior
Interior, seats - Glastar, Panel, Interior, Seat

N1336D interior
Interior, seats - Glastar, Panel, Interior, Seat

thomas seats
Interior, seats - Glastar, Panel, Interior, Seat

N133GS
Interior, seats - Glastar, Panel, Interior, Seat

Cattoni seats
Interior, seats - Glastar, Panel, Interior, Seat

Tschida GlaStar Bucket Seats
Bucket seats in Don Tschida's Glastar. Interior, seats - Glastar, Interior, Seat

Tim James Interior
Interior, seats - Glastar, Panel, Interior, Seat

Glastar Inst Rick
Interior, seats - Glastar, Panel, Interior

Brocato Sportsman interior
Interior, seats - Glastar, Panel, Interior, Seat

g3
Interior, seats - Panel, Interior, Seat, Glastar

Glastar
Interior, seats - Glastar, Panel, Interior, Seat

N399RS Int
Interior, seats - Glastar, Panel, Interior, Seat

seatpan Zach
Interior, seats - Glastar, Panel, Interior, Seat

Hanging Engine
Engine / firewall - Glastar, Engine, Firewall

Cattoni
Engine / firewall - Glastar, Engine, Firewall

fw setup
Engine / firewall - Glastar, Engine, Firewall

Tom Osborne Firewall
Engine / firewall - Glastar, Engine, Firewall

IMG 2553
Cowling, induction - Glastar, Engine, Cowl, Induction

cowl clear
Cowling, induction - Glastar, Engine, Cowl, Induction

Induction Front View
Cowling, induction - Glastar, Engine, Cowl, Induction

IMG 2591
Cowling, induction - Glastar, Engine, Cowl, Induction, Prop

IMG 2960
Cowling, induction - Glastar, Engine, Cowl, Induction

GlaStar tail roller wheel
GlaStar tail roller wheel - Completed, Exterior, Glastar

IMG 6257
Exterior shots - Baggage, Completed, Exterior, Glastar

windshield
Exterior shots - Glastar, Window, Exterior

door-open
Exterior shots - Glastar, Completed, Exterior, Window

topdeck2
Exterior shots - Glastar, Exterior, Window

N357RS wheelpant
Exterior shots - Glastar, Exterior, Gear

topdeck
Exterior shots - Glastar, Exterior, Window

Cattoni
Exterior shots - Glastar, Completed, Exterior, Window

rear window
Exterior shots - Glastar, Window, Exterior

N1336D
Exterior shots - Glastar, Completed, Exterior, Window

door-right
Exterior shots - Glastar, Exterior

NG Wheel Pant
Exterior shots - Glastar, Exterior, Gear

GI-RG
Interior, Baggage, Glastar

4 Star - GlaStar Stretch
This was on display at Sun-N-Fun 2001, it appears to be a 4 place plane based on the GlaStar design. It is reported that it was being shown by the Weitzels of Texas, a father/son team that once bid to purchase the GlaStar from Stoddard-Hamilton. Looks like SH should have sold, these guys are going ahead anyways. - Glastar, Fuselage, Events, Other

Engine Top
Baffles are complete except for the flex strips along the top. Note the spare alternator belt behind the flywheel. - Glastar, Engine

Engine, left and firewall
This shows the Robbins heat muff and the Stoddard Hamilton heat valve mounted in the firewall. - Glastar, Engine, Firewall

engine, top and bottom, rear
OLYMPUS DIGITAL CAMERA - Glastar, Engine

engine, top and bottom, rear
OLYMPUS DIGITAL CAMERA - Glastar, Engine
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oil cooler installation
Glastar, Engine

oil cooler installation
OLYMPUS DIGITAL CAMERA - Glastar, Engine

First Engine Test
OLYMPUS DIGITAL CAMERA - Glastar, Engine

The R&D Technical Services Airplane Factory
The R&D Technical Services Airplane Factory. In mid January 2001 we moved to a new 4300 sq foot facility in Baldwin Park CA. - Other, Events

Positioned spar stiffeners
De-burred holes in forward spar, top and bottom. Marked centerline as per manual. Marked centerline of 72 inch and 36 inch stiffeners. Taped stiffeners together at co-centers and clamped both to forward spar at mutual centerlines. As per instruction, moved stiffeners outward approx. .5in to align pre-existing holes to match greater than .25in. from ends on both sides. Also spaned 1/16th in. from leading edge and reclamped. Drilled #40 holes, center outwards using spar holes as guides. Used clamp directly next to each hole to be drilled and cleco'ed along the way. JC - Glastar

Positioned spar stiffeners
De-burred holes in forward spar, top and bottom. Marked centerline as per manual. Marked centerline of 72 inch and 36 inch stiffeners. Taped stiffeners together at co-centers and clamped both to forward spar at mutual centerlines. As per instruction, moved stiffeners outward approx. .5in to align pre-existing holes to match greater than .25in. from ends on both sides. Also spaned 1/16th in. from leading edge and reclamped. Drilled #40 holes, center outwards using spar holes as guides. Used clamp directly next to each hole to be drilled and cleco'ed along the way. JC - Glastar
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Left Aileron Access Panels
Drilled #40 holes in the skin and the access panel mount. Drilled #19 holes in the access panel covers - Glastar, Panel, Ailerons

Drilled aileron holes.
Positioned and drilled the upper surface of the aileron skin. Drilled forward-most holes on nowe rib with a #30 bit. Drilled upper skin with #40 bit. Keeping clecos in place and using clamps to keep edges even, drilled trailing edge joggles with #40 bit. JC - Glastar, Ailerons

Left Aileron
Created rib pair A, B and C, Mounted the nut-plates to the ribs, Drilled 6 3/32 holes in the aileron attach point rib stiffiner brackets, Drilled 3/32 holes in brackets to #40 through spar - Glastar, Ailerons

Attached Ribs to Left Aileron
Attached all ribs to the Aileron with clecos, Drilled #40 holes in each into the spar, Fabricated brackets to mount aileron to the work table - Glastar, Ailerons

Left Aileron Skin
Lined up the aileron skin with C clamps, Drilled a few holes and put clecos in them to hold the skin in place - Glastar, Ailerons

Wing Work
Fabricated a template to drill the extra holes in the lower inner wing along the stiffiners -Then drilled all the extra holes. Drilled the fore and aft spars/skins to #30 holes. Drilled rib #1 and #2 to #30 holes. - Glastar, Wing

Started Aileron
Built a nice flat table from 2x4's and a door. Marked aileron ribs and spar centerlines. - Glastar, Ailerons

Worked on Wing
Drilled holes for stiffeners on the top skins. Enlarged holes from 40 to 30 on forward and aft spars. Also enlarged holes on ribs one and two. JC - Glastar

Drilled rivet holes for lower skin stiffeners.
Positioned and drilled holes for lower skin stiffeners. Worked from middle with clecos, and again, middle and so on. -JC/DB - Glastar

Drilled mounting holes and bolted fuselageto cage
Drilled out the mouting holes in the fuselage skin and coutersunk the holes. Put in all the bolts and started getting ready to bond the lower fuselage skin seam. I need to drag the fuselage outside and hose it down before doing the seam laminates due to the amount of dust and crap it has collected over the last few months. - Glastar, Fuselage

Myron Jenkins GlaStar Panel
Myron Jenkins GlaStar Panel. Myron is an award winning Glasair builder, when he decided to build a GlaStar he decided that he wanted an all composite (no aluminum) plane, the result is his famous All Glass GlaStar. - Glastar, Panel

Dan Dudley's Glastar Panel
Dan Dudley's Glastar panel - Glastar, Panel

Worked on the fuselage shell
Built all the spacers that go between the fuselagecage and the fiberglass shell. Also peeled all the damn masking tape off the outside of the shell and applied metal straps with clecos to hold the shell halfs in position. Applied a few short pieces of 7781 cloth along the inside of the seam to keep everything oriented till we install the DBM cloth down the seam. - Glastar, Fuselage

Worked on the fuselage shell
Built all the spacers that go between the fuselagecage and the fiberglass shell. Also peeled all the damn masking tape off the outside of the shell and applied metal straps with clecos to hold the shell halfs in position. Applied a few short pieces of 7781 cloth along the inside of the seam to keep everything oriented till we install the DBM cloth down the seam. - Glastar, Fuselage

Worked on the fuselage shell
Built all the spacers that go between the fuselagecage and the fiberglass shell. Also peeled all the damn masking tape off the outside of the shell and applied metal straps with clecos to hold the shell halfs in position. Applied a few short pieces of 7781 cloth along the inside of the seam to keep everything oriented till we install the DBM cloth down the seam. - Glastar, Fuselage

Trimmed the wing skins
Trimmed the top right wing skins using a router. This technique allows you to trim a skin in less than 5 minutes and it turns out perfect. - Glastar, Wing

Drilled Upper Skins
Drilled the rest of the holes in the upper wing skins where there was either a spar or a rib. Removed most of the clecos in preparation for tomorrow -I'm going to trim the top skins (instead of the trailing edge skins). - Glastar, Wing

Started locating and drilling the leading edge skins.
Started locating and drilling the leading edge skins. - Glastar, Wing

Enlarged all of the holes in the Right Wing Strut Support, attach brackets, and spars. Bolted the brackets in place.
Enlarged all of the holes in the Right Wing Strut Support, attach brackets, and spars. Bolted the brackets in place. - Glastar, Wing

Start assembly of the right wing strut support beam.
Start assembly of the right wing strut support beam. - Glastar, Wing

The Main Rib in the Right wing did not fit properly after I built it. The rib doublers that fit when I test fitted it earlier didn't fit after they were riveted. I removed the first 4-5 rivets on either side of the rib doubler and placed it properly. We'll re-rivet once the rib doubles are attached to the spars.
The Main Rib in the Right wing did not fit properly after I built it. The rib doublers that fit when I test fitted it earlier didn't fit after they were riveted. I removed the first 4-5 rivets on either side of the rib doubler and placed it properly. We'll re-rivet once the rib doubles are attached to the spars. - Glastar, Wing

The Main Rib in the Right wing did not fit properly after I built it. The rib doublers that fit when I test fitted it earlier didn't fit after they were riveted. I removed the first 4-5 rivets on either side of the rib doubler and placed it properly. We'll re-rivet once the rib doubles are attached to the spars.
The Main Rib in the Right wing did not fit properly after I built it. The rib doublers that fit when I test fitted it earlier didn't fit after they were riveted. I removed the first 4-5 rivets on either side of the rib doubler and placed it properly. We'll re-rivet once the rib doubles are attached to the spars. - Glastar, Wing

Attached all of the ribs to the right wing spars with Clecos. Drilled the holes to #30 and re-clecoed.
Attached all of the ribs to the right wing spars with Clecos. Drilled the holes to #30 and re-clecoed. - Glastar, Wing

Attached all of the ribs to the right wing spars with Clecos. Drilled the holes to #30 and re-clecoed.
Attached all of the ribs to the right wing spars with Clecos. Drilled the holes to #30 and re-clecoed. - Glastar, Wing

Mounted fuselagehalfs on cage and taped up seams.
Mounted fuselagehalfs on cage and taped up seams. - Glastar, Fuselage

Put lots of rivets in the main rib, right wing.
Put lots of rivets in the main rib, right wing. - Glastar, Wing, Panel

Finished up the wing hinge fittings. Mounted the wing root template on the fuselage halfs. Will start mounting the fuse halfs to the cage tomorrow.
Finished up the wing hinge fittings. Mounted the wing root template on the fuselage halfs. Will start mounting the fuse halfs to the cage tomorrow. - Glastar, Wing, Fuselage

Fitted the main rib to the right wing. Cut the rib supports and drilled the rivet holes in the supports.
Fitted the main rib to the right wing. Cut the rib supports and drilled the rivet holes in the supports. - Glastar, Wing

Worked on wing hinge brackets.
Worked on wing hinge brackets. - Glastar, Wing

Worked on wing hinge brackets.
Worked on wing hinge brackets. - Glastar, Wing

Fabricated and installed the three lower spar supports.
Fabricated and installed the three lower spar supports. - Glastar, Wing

Fabricated and mounted the brakets on the inboard side of the wing jig. We are building the right wing first, that is why the inboard brackets are on the left hand post.
Fabricated and mounted the brakets on the inboard side of the wing jig. We are building the right wing first, that is why the inboard brackets are on the left hand post. - Glastar, Wing

Started marking reference lines on the square tubes. Used a laser level rather than a water level. Worked great.
Started marking reference lines on the square tubes. Used a laser level rather than a water level. Worked great. - Glastar, Wing

showing the laser on the other square tube. Looking at the photo you might wonder how accurate this device is with such a large beam point, what you cannot see is that within the beam point there is a small (aprox .100) diameter black circle and within that circle is a single black point at the dead center of the beam. This laser level is amazingly accurate.
showing the laser on the other square tube. Looking at the photo you might wonder how accurate this device is with such a large beam point, what you cannot see is that within the beam point there is a small (aprox .100) diameter black circle and within that circle is a single black point at the dead center of the beam. This laser level is amazingly accurate. - Glastar, Wing

Worked on the wing jig, mounted the 2 x 5 aluminum square tube on the left end of the jig.
Worked on the wing jig, mounted the 2 x 5 aluminum square tube on the left end of the jig. - Glastar, Wing

Laminated the fiberglass doublers in the left fuselagehalf. Also laminated the VOR antenna cable in the tail.
Laminated the fiberglass doublers in the left fuselagehalf. Also laminated the VOR antenna cable in the tail. - Glastar, Fuselage

Worked on the Wing Jig Table. Time for this task represents time spent on the jig up to today.
Worked on the Wing Jig Table. Time for this task represents time spent on the jig up to today. - Glastar, Wing

from todays work.
from todays work. - Glastar, Fuselage, Window

Built fuselage hanging rig and hung the cage.
Built fuselage hanging rig and hung the cage. - Glastar, Fuselage

The really big box arrived today, time to get to work.
The really big box arrived today, time to get to work. - Glastar, Moving

The really big box arrived today, time to get to work.
The really big box arrived today, time to get to work. - Glastar, Moving