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Nutplate Installation

Dimpling nut plates: It can be difficult to dimple the nut plates. One of our A&Ps came up with a trick for not dimpling the...

GlaStar and Sportsman Aileron Construction Tips

Fitting the aileron skin: In fitting the aileron skin, after clecoing the lower skin surface to the aft ribs, it is easier to turn...

GlaStar and Sportsman Flap Construction Tips

Flap track guide hints: Rivet the flap track guide arms and reinforcement angles to rib pairs A & C and the Deployment arms (pair...

Building a Workbench & Wing Jig

Here are a few tips on building a suitable workbench and wing jig for the GlaStar and Sportsman submitted by our members. Workbench from the wing...

Engine Plumbing

Many of you may not be familiar with proper engine plumbing techniques. The beauty of home-building is to do it your own way, reducing...

GlaStar Auxiliary Fuel Tank Tips

Extra inspection hole: I installed an extra inspection hole, located at the connection of aux tank to fuel line. I obtained the parts (doubler...

Adding Inspection Holes to the GlaStar or Sportsman Wing

Cutting inspection plate holes: Here is one way to cut (perhaps scribe is a better choice of words) a nice inspection circle in your...

GlaStar Cove Ribs and Skins Tips

Aileron cove rib: We found that when installing the left wing aileron cove the lower wing skin is about 3/8" too short to give...

GlaStar Wing Angle of Incidence Tips

When to align wing angle of incidence: We have worked on 20+ Glastar projects, and this problem constantly arises. I can not stress strongly...

Finish Glass Work Tips

Glassing the top on: When glassing the tail of the top deck to the aft part of the fuselage there is a problem area....