Frayed Rudder Cable

During my first annual condition inspection at about 100 hours, I had quite a surprise; the forward rudder cable had gotten caught on the...
Redesigned Sportsman float struts

Float Rigging Design & Maintenance, Part 1

I learned a lot about my Carbon Fiber Glasair Sportsman by building it in the factory two-weeks-to-taxi (TWTT) program, where it was initially put...
Jacking the floats

Float Rigging Design & Maintenance, Part 2

In the first installment of this article, I conveyed information learned about the geometric design as well as the re-design of my floatplane rigging...
Jacking adapter drawing

GlaStar Jacking Adapter

Here is my jacking adapter for my GlaStar. As you can see, it requires that the cut-outs for the other landing gear legs be...
Cracked Sportsman nosegear bushing

Sportsman Nose Gear Bushing Inspection

When performing an annual inspection on the Sportsman nose gear, be sure to take a close look at the condition of the shock bushings. The...
Spark plug tray, adjusting tool, gap gage, spark plug socket and extension, magneto timer, torque wrench, combination wrenches, ratchet, socket and extension

Tools to Maintain Your Sportsman or GlaStar

As we get more Sportsman builders who may not have extensive tool collections, the question has come up, what tools do I really need...

Hazardous Chemicals in the Building Process

As you build and maintain your airplane you will likely use a number of hazardous chemicals. Knowing how to handle these chemicals safely and what...

Tweaking a GlaStar/Sportsman Wing and Tail

GlaStar and Sportsman planes are remarkable in how well they fly and how consistently they come out especially considering they are usually built by...

Using an Engine Dehumidifier

On page 121 of the April 2007 issue of EAA’s Sport Aviation, there was an article titled “Power Plant Insurance,” by Dave Barker. It...

Sportsman Trim Saga & Safety-Trim

Until recently, I had been having problems with the electric pitch trim system in my Sportsman. It’s the standard electric setup using the Ray...