Wolfgang Drahanowski’s GlaStar Flies

After 11 1/2 years of building time, one more Glastar experimental aircraft (OE-VWD #5605) joined the flying fleet on Sunday, January 16 2011, at...
aileron cove

GlaStar Cove Ribs and Skins Tips

Aileron cove rib: We found that when installing the left wing aileron cove the lower wing skin is about 3/8" too short to give...
Inspection hole for aux. tank fittings

Adding Inspection Holes to the GlaStar or Sportsman Wing

Cutting inspection plate holes: Here is one way to cut (perhaps scribe is a better choice of words) a nice inspection circle in your...
GlaStar fuselage bonding process

GlaStar Fuselage Bonding Tips

Joining the fuselage halves: In addition to taping the belly and dorsal seam as per manual, I screwed tongue depressors (one #4 x 3/8...

Assembling Sportsman Flaps Without Helpers

I didn't have any helpers like the manual warns for bending and drilling the top skins for the flaps since they are 10 feet...
GlaStar wing jig

GlaStar and Sportsman Wing Jig Tips

Building the wing jig: I made my jig so that both wings could be built back to back. I made mirror images of the...
GlaStar COM antenna placement forward of bulkhead B

GlaStar Antenna Installation Tips

Transponder ground plane: Make your aluminum ground plane for your transponder as large as possible for effective use. I placed mine under the pilot's...

Service Bulletin 73 for GlaStar and Sportsman: Garmin GSA 28 Autopilot Servo

Glasair Aviation issued Service Bulletin 73 for all Sportsman and GlaStar Aircraft equipped with Garmin GSA 28 autopilot servos. From the Service Bulletin: Compliance Time: Before...

Hazardous Chemicals in the Building Process

As you build and maintain your airplane you will likely use a number of hazardous chemicals. Knowing how to handle these chemicals safely and what...

Making Cowl Bumps

When the GlaStar is equipped with an O-360 engine (which is slightly wider than the O-320) its cowl needs a blister for clearance from...