How to & Builder Tips

Ever wonder how to make a certain part with fiberglass or sheet metal? Or fix an oil leak? These tips can guide you and reduce the amount of head-scratching.

Glastar scissor jack

Lightweight Jack

In a GAOA newsletter a few years ago there were pictures and a description of an aluminum L-bracket that could be bolted on the...

Use of Van’s Induction Air Scoop in a GlaStar

A number of builders have used this modification—adding an air intake scoop from Van's Aircraft. This description was the procedure that I used, which was...
GlaStar - drilling the flap skin doublers

GlaStar Aileron and Flap Installation Tips

Whilst many have been at Oshkosh enjoying themselves, I have been doing likewise checking out my first wing in preparation for riveting on the...
GlaStar rudder in the construction jig

GlaStar and Sportsman Rudder Construction Tips

Tip fairing: You may need to cut the rear of the rudder tip fairing off if it is too long and glass on a...

Replacing The Whisperflos

The Whisperflo vents that came with my TWTT Sportsman are quite leaky. I ended up taping them over from the back side during the...
eyedropper for resin promoter

Properly Promoting Resin

The resin that we currently use in both the Glasair and the GlaStar is Dow Derakane 411-45. This resin is shipped from Stoddard-Hamilton in...

White Powders of Fiberglass Construction

Every Glasair and GlaStar kit contains plastic bags of the white powders (guaranteed to raise the suspicions of any DEA agent!) that we know...

Water Seal

Water leaks and noise have been things I’ve wanted to solve for a long time. Once my Sportsman was painted, I taped some simple...

Engine Plumbing

Many of you may not be familiar with proper engine plumbing techniques. The beauty of home-building is to do it your own way, reducing...
glastar kit delivered in driveway

New Builder?

So you just bought an airplane kit. Congratulations! That big crate is on it's way. Yikes! Now what? You'll be glad to know you're not alone. There...